Get
the best quality equipment and systems to fulfill the requirements
related with Surface Coating Technology.
About
Us
In
the era of new technological developments, customers are persistently
looking for better finishing options for their products that too at a
reduced cost. We, Prism Surface Coatings Pvt. Ltd. are
committed towards providing such customers with all-inclusive
solutions with the best Surface Coating Technology. With the new
market developments, we have continuously adapted ourselves and are
now providing various equipment / systems that are relevant with the
aforementioned technology. We are world renowned manufacturer
of Big CLEM, Complete Grit Blasting System, Blast Recovery System,
Pre Treatment Systems, Paint Booths, Powder Spray Booths and Recovery
Systems, etc. We are also an importer of Blasting Equipment, Grit Blasting, Shot Blasting Machine, Power Conveyor, Powder Coating Gun.
We
are also a exporter, supplier and service provider of Technical Consultancy Services, Training, Coating Trails, Quality Audit, Plant Maintenance and Engineering Services and catering to the demands of
various industries with the best surface coating technology. These
services are offered with the assistance of a technical team, that
has a combined experience of over 250 years in the segment of powder
coating plants with respect to their engineering, production,
installation, commissioning, trouble-shooting and painting.
Since our inception in 2008, we have kept ourselves abreast with the latest techniques in surface coating technology viz coating chemistry, fluid handling, automation, thermal engineering, material handling, water treatment, environment, air conditioning and others. In this, our R&D laboratory has assisted us a lot. The lab and other facilities are supervised by Mr. M.K. Ganesan, the promoter of our company. He is a qualified chemical engineer as well as an Alumni of Harvard Business School. He hold over 27 years of work experience in the international companies that are also into the field of surface coating technology.
Product
Range
We
are offering all-inclusive solutions in the segments of Surface
Coating Technology. All our equipment and systems are manufactured by
using the best quality machines and technologies that makes them
highly demanded in the international domain. Catering
to the needs of various industries, our innovative product range
includes:
- Big CLEM
- Complete Grit Blasting System
- Blast Recovery System
- Blast Machine SCW-1028 With Weblast Head KB-25
- Pre Treatment Systems
- Paint Booths
- Powder Spray Booths and Recovery Systems
- Ovens
- Conveyors
- Liquid Painting Application Systems
- Powder Coating Application Systems
- Reciprocators
- Effluent Treatment Systems
- Blasting Equipment
- Grit Blasting
- Shot Blasting Machine
- Power Conveyor
- Powder Coating Gun.
Our
Specialization – Surface Coating Technology
All
our products and services are targeted towards offering the best
solutions in surface coating technology. This technology is a
combination of five technologies, which makes it highly effective and
efficient. These five technologies are Surface Preparation
Technology, Powder Coating Technology, Liquid Painting Technology,
Material Handling Technology and Waste
Treatment Technology. These are briefed below:
Surface
Preparation Technology:
It
comprises mainly four parts viz surface preparation, abrasives, types
of blasting and surface preparation. These are as follows:
|
Surface Preparation |
Blasting equipment, Compressor (Air requirement), Pressure pots, Remote valves, Blast hose, Blast nozzles, Protective clothing & helmet |
|
Abrasives |
Types of abrasives, Abrasive recovery system |
|
Types of Blasting |
Centrifugal blasting, Wheel type, Pressure blast or pot blast, Open blasting, Closed blasting |
|
Surface Preparation |
Roughness – anchor profile, Cleanliness |
Powder
Coating Technology:
It meets the environment regulations and hence it is ensured that there will be no VOC emission, no paint sludge disposal. This coating is in ready-to-use state, without any additional pre-mixing, stirring, solvent additions, or viscosity adjustments. Hence, only even results are a choice and assurance. The optimum film thickness is achieved in a single pass without problems of drips, sags or runs.
Liquid
Painting Technology:
Amongst
numerous painting processes for substrates, shape of components &
end use; some are as follows:
- A typical painting line using wet on wet two coats of paint. These coasts are done one over the other with one bake system.
- In
case corrosion protection for over 300 hours is required or access to
the difficult areas of certain parts is required; them
electro-phorotech technology is the solution. It is used to deposit
the primer paint using electrolysis, followed by top coat of paint.
Material
Handling Technology:
This
is very important in painting as the movement of components has to be
handles properly before and after the painting is done. Here, the
conveying system is the core base.
Different types of conveying systems are used for the movement of
parts through painting line such as:
- Manual push pull monorail conveyor
- Heavy duty I- beam continuous power conveyor
- Belt surface conveyor
- Triplex ground mounted – 3 track conveyor
- Chain-on-edge conveyor and many others.
Waste
Treatment Technology:
It is mandatory that the recycling process of the waste has to be as per the Health, Safety and Environment (HSE) policy of an organization. Also, to abide by the rules of ”Resources Conservation Recovery Act” – US, Safety Rules of OSHA, everyone is upgrading their systems & equipment to reduce the pollution. Consequently, the preparation, coating/painting & curing systems have undergone drastic changes.
Our
Business Associates
The
name Prism Surface Coatings Pvt. Ltd. was coined in 2008, with the
aim of offering the very best solutions in the domain of surface
coating technology. As our endeavour to achieve this aim, we have
created a web of international business associates, all of whom
possess high technological
expertise in the aforesaid technology. With their associations, we
have been able to offer the latest and best solutions to our
customers. A brief of our business associates is as follows:
|
Aspick Engineering |
Chennai |
Suppliers of specialized stainless steel equipment & heat exchangers |
|
Bentone |
Sweden |
Suppliers of burners |
|
Clemco |
Germany |
Suppliers of shot blasting equipment |
|
Conveyor Teknik |
Denmark |
Suppliers of conveyors |
|
Ecco Finishing |
Sweden |
Suppliers of liquid painting guns and equipment |
|
EMB Nadi |
(Twinciti- US) |
Suppliers of fans |
|
Fan Engineering |
UK |
Suppliers of fans |
|
Flowlink |
Italy |
Supplier of Conveyors |
|
FSL |
UK |
Suppliers of powder coating guns |
|
Grundfoss |
Denmark |
Suppliers of pumps |
|
Hendor Pumps |
UK |
Suppliers of pumps |
|
MCM |
UK |
Suppliers of conveyors |
|
Scotts Center |
Singapore |
Suppliers of components of water treatment plant |
|
Unispray |
Canada |
Suppliers of spray nozzles and pipings for spray pre-treatment |
|
Weishaupt |
Germany |
Suppliers of burners |
Quality
Assurance
The annual performance of any company is directly dependent on the cash inflows, financial stability and quality assurance. On the basis of this fact, we guarantee our customers with assured delivery terms & commitments along with the best quality of our products and services. The Conveyors, Liquid Painting Application Systems, Powder Coating Application Systems, Reciprocators and other equipment are manufactured by us in conformity with the international standards of quality. We use only the quality assured material and components in their production, which ensures their best performance. Also, we are conforming to the specifications & standards of reputed inspection agencies such as Lloyd’s Bureau Veritas and several other leading international companies. Leveraging on our present quality standards, we are installing the latest type of railway wagon painting & drying system. Also, we boast of the fact that “Toyota’s new car will be tested in Prism’s Shower Tester Booth”.
Modern
Infrastructure
We
are the first powder coating and liquid painting testing lab in
India. Our infrastructure has been developed on the basis of
industry's recommended guidelines and latest market developments. It
comprises a production facility, technical department, customer
support department, quality testing laboratory and other facilities.
Our ISO 9001 manufacturing facility is spread over a wide area and
includes various machines / equipment such as:
- CNC machines
- Plasma cutting machines
- TIG welding machines
- Surface grinding machines
- Radial drilling machines
- Power press
- Bending and rolling machines
Our
infrastructure also comprises an engineering office / project office,
which is fully equipped with CAD (Computer Aided Design), logistics
management backed with computers, efficient design data, and various
performance reports of different plants, etc. All these are
systematically and safely sorted and is available 24x7 for ready
analysis.
All the departments and facilities included in the infrastructure are backed by separate teams; each of which has skilled and reliable personnel. In addition, the liquid painting technology business and the powder coating technology business are also managed by different & separate teams.
Research
& Development Laboratory - “Test, Trial and Believe”
The research and development laboratory at Prism Surface Coatings Pvt. Ltd. is one of the most modern and well-equipped laboratories in the world. We provide our customers the facility of visiting our laboratory and see the live trials of the process of spraying paint or powder or a combination of both in the simulated plant conditions. Also, our customers can see for themselves the end result of this process on their products. Consequently, we have installed conveyorized coating line which includes Ovens, Reciprocators, Automatic Powder Guns, Powder Booth, Liquid Paint Booth, Automatic Painting Guns, Paint Circulation Systems etc. We have also installed newest computer aided temperature management system for curing oven. This system is able to simulate a number of cure conditions for achieving different types of finishes on the products.
Our
Prestigious Customers
In
a short span of time, we have acquired a wide customer base in the
national as well as international markets. Our customers are highly
established in the industry and have appreciated the high quality as
well as performance of our products. A brief of some of our
prestigious customers is given below:
Few
International Clients:
- ETA MEMF, Riyadh
- SEFFECO, Riyadh
- Siemens, Jeddah
- Risco Coolex, Kuwait
- General Control Group, Kuwait
- Al-Omania, Muscat
- Kuwait Sudanese Aluminium (KUDAL), Sudan
- FSL UK
- Emirate Extrusions, Dubai
- Overseas Distribution Services, Dubai
- United Powder Coatings, Sharjah
Some
Domestic Clients:
- American Power Conversion, Bangalore
- Sun Fibre Optics Pvt Ltd, Nest Group, Bangalore
- Maini Materials Pvt Ltd, Bangalore
- Ge Power Controls, Bangalore
- Hyundai, Chennai
- Ashok Leyland Ltd, Chennai
- Prabha Engineers, Chennai
- Ford, Chennai
- IFB Bosch, Goa
- T-series, Noida
- Onida, Noida
- Voltas, Mumbai
- ABG Cranes, Mumbai
Branch
Office : Chennai
Plot
No. 1388, 1st Block, 10th Street,
Off.
18th Main Road, Anna Nagar (West),
Chennai
- 600 040
